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Columbia Steel Casting Co., Inc.

Crusher Wear Parts

sponsored by Columbia Steel Casting Co., Inc.

Steve Dolezal

Steve Dolezal
Product Engineering Manager
Columbia Steel Casting Co., Inc.

(800) 547-9471

Steve Dolezal has been a crusher wear parts engineer at Columbia Steel for 21 years. His knowledge includes a wide variety of jaw, cone and roll crusher makes and models, as well as their specific industry applications and equipment conditions. He works closely with customers to recommend and develop wear parts to better meet their needs, often resulting in increased service life, throughput, or both. Doug Henderson will answer questions about gyratory crusher wear parts with his expertise as a product engineer at Columbia Steel for over 10 years.


Riprap
Posted by Haley from Butte, MT, US on October 2, 2007

Where can I find helpful information on riprap mining? I am working on a proposed project to produce riprap and riprap only. As a mining engineer, I do not see how it can be done with any sort of favorable economics. Can you point me in the right direction? Thanks,

Haley Beaudry, PE

Mining Engineer

A good place to start is with the National Stone, Sand & Gravel Association (NSSGA) in Alexandria, Virginia. – www.nssga.org


I want to buy a stationary jaw die and movable jaw die for crusher
Posted by Cesar from Manta, OT, EC on September 27, 2007

Hello, I have a Nordberg machine type : C-JAW CRUSHER

Size or Model : C100 JAW CRUSHER C100B

Serial No. : C1000212

I want to change the Stationary Jaw die NP 46590860 and movable jaw die NP 46591200, but I prefer Columbia Steel. What are your similar Columbia Steel parts?

Now, I have in machine Columbia´s parts, on the back of the part I see the next number :

292986S-1000 23-98L

292987S-1000 19-98L

These are round tooth and high tooth jaws, I hope you can send the number pats for my jaw crushers, because I dont know the number.

Thanks.

Thank you for sharing your preference for our crusher parts. To respond to the second part of your question first, I’m afraid we’re unable to identify these p/n’s you’ve supplied. I’d encourage you to call our customer service department at 800-547-9471, Ext. 257, and see if we can help you.

Regarding the first part of your question – yes we do have parts for that Metso C-series crusher and they are as follows: the stationary jaw die is p/n 162300 and the movable is 162350. These are high tooth jaw dies featuring a 4-inch tooth pitch with a 3-inch tooth depth. The stationary has a 1-inch full curve rate and the movable has a half inch full curve rate. The tooth form is 20 percent deeper than the p/n’s you noted.

Again, you can contact our customer service department at service@columbiasteel.com or 800-547-9471 (503-286-0685 if outside US & Canada) at Ext. 257. They’ll help you with price and delivery information and whether there is a distributor of our products in your geographical area.


Quarry Valuation
Posted by Robert from Gainesville, GA, US on September 24, 2007

Do you have a source that would be able to determine the value of a rock quarry?

First source that comes to mind that may have that kind of information is the National Stone, Sand & Gravel Association in Alexandria, Virginia. www.nssga.org


Jaques Gyracone - Follow Up
Posted by Merv from Melbourne, OT, AU on September 20, 2007

Hello Chuck, this is not really a question, more a comment about Jaques G35 crushers. I just wanted to put the record straight. I have worked for Jaques (and still do) for 38 years in the Engineering department. The G35 roller bearing crusher was a flow on from our larger G50 (50″) cone which was developed by Jaques and to my knowledge was the first shaft supported roller bearing cone crusher in the industry. The first G50 went into production in 1970 and I was lucky enough to be involved in its’ design and testing. I believe the crusher you are referring to is installed at Washington Rock Products. We have been in touch with the customer and are supplying parts to help in the rebuilding process following a (one) bearing failure to my knowledge. It would appear that the Hydraulic Monitoring system, fitted to the crusher to protect it from overloads, had not been operational for some time.

Thank you for elucidating the origins of this line of crusher. The whole story of how some of this equipment came about isn’t always presented factually to us.

We’d like to see a way for you to be in contact with a fellow that’s claiming to have repeated bearing failures with a Gyracone; he wrote to this column around September 7th. The way this Q and A column is formatted doesn’t allow for the correspondents to know who or where the questions come from. Let’s hope he continues reading our column and can figure out a way to contact you.

All we could offer was generalities, since we’ve had little exposure to the Gyracone model and no model was noted in the September 7th inquiry. Here’s hoping he’s a continuing reader and can take advantage of your experience.

I believe El-Jay (Louis Johnson) crushers utilized roller bearings both radially and shaft mounted in the late 1960s.


Jaques Gyracone
Posted by visagaprabhu from coimbatore, NV, IN on September 7, 2007

I have a Jaques Gyracone and I am facing problems repeatedly due to bearing failures. What might be the reasons?

I've not had a lot of exposure to the model you refer to, so I'm not familiar with its internal workings. My limited information on this model indicates these were made as a spin-off, or licensee arrangement, with the original Allis-Chalmers Hydrocone model crushers. The A-C machines were quite reliable relative to the area where you're experiencing problems.

Bearing failures in any crusher of structural substance involve lubrication, alignment, or clearances. The issues of proper lubrication focus on proper temperature, cleanliness and pressure.

If lubrication matters are known to be in order, machined fit alignments and clearances become the subject. Continual loss of bearing fit or proper clearance will eventually affect basic machined alignments and finish tolerances.

Start with the oil and then go to the measuring. I understand that the Jaques line of equipment is now a Terex property -- they should be in a position to help you with the details of your ongoing problem.


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